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Why? Rivets are a standard manufacturing fastener.
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I encourage you to think a bit harder about this.
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Go ahead and tell me what you think the issue is.
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A single pop rivet is not strong or reliable, particularly when installed by random service techs using a random manual press, and particularly not in a high-duty, abrasive-laden application like an accelerator pedal, over the expected lifespan of an $80k pickup truck.
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Note also that the photos appearing on the web show DIFFERENT pop rivets being used, meaning that there is no standard service kit using parts and installation techniques that actually meet an engineering specification.
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Are those photos from actual service centers doing the work?
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I mean, the service bulletin has a part number. 1064496-00-A BLIND RIVET, 5/32X4.5-9.0 GRIP, AL/SS
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This looks like that exact rivet screwed in an obviously bad place, and it sure looks like the actual pedal is plastic, and thus suboptimal for drilling a hole and using a metal rivet. The whole pedal assembly should be replaced. www.reddit.com/r/RealTesla/...
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In my mechanical engineer opinion it would work fine if it were like 2 inches higher on the pedal (but maybe cause shoe sole wear issues)
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You're really just trying to constrict linear motion of the cover, you're not trying to carry some heavy load, and you don't want the fastener working itself out (like a screw with dig-in threads would). Rivet's a fine, if inelegant solution.
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As soon as it breaks loose from the adhesive it's abrading and work hardening the metal in both the rivet and the pedal. Think a decade of scuffing and shear impacts from the treads of dirty work boots. That is what the vehicle is ostensibly designed for.
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Also: if there is a single hole, and not a smaller hole and a larger one that allows for float, the rivet is load bearing and not merely a retaining device.
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The loading here is minimal. Fuck Elon Musk forever but come on now, this is absolutely constraining motion on a low-load axis.
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Pop rivets aren't made for any kind of wear like it would take there. Totally not what you want to use for that
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A pop rivet is fine for this, particularly if the cover is snapped on the way it was originally designed to be
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If there are other flanges or w/e holding it as well it should be, but I wouldn't trust it
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No it’s great just gently pinch the bottom edge of a piece of metal that keeps sliding up
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Yeah doing it at the edge is insane and wrong.
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*Steven Tyler voice* 🎶 RIVET ON THE EDGE 🎶
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"YOU CAN'T STOP THIS TRUCK FROM ROLLING"
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It's pretty sloppy to have one fix point on something that is going to be stressed in a manner causing it to pivot. I can't help but feel like this is purposely lazy like because they want everyone to know how little they're bothered by this recall.
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Nothing like letting your customers know you suck ass and won’t fix your expensive product sold by your floundering company
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Ditto, it's fine. Inexcusable that it made it to the field in the first place, but I see no red flags on their rework plan
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Work boots and sand. This is supposedly a commercial duty work vehicle.
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Sandy boots are not going to remove enough metal from the head of the rivet to compromise it and axial loads on a gas pedals are minimal. Get back in your lane.
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You're almost certainly wrong in both cases.
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What flavor of engineer do you claim to be?
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it’s a Tesla tho so nothing rational will occur
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That's going to require more headlines
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The CT makes the pinto my mom drunkenly drove us around in the late 70s seem like a bastion of safety.
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That is vaguely reassuring. I’ve installed enough pop rivets in my life to never, ever trust a single one in a safety-critical application.
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I hope you don’t work on aircraft.
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Show me a competently designed aircraft where failure of one (1) manually-pressed pop rivet, subject to years of percussion and abrasion from a dirty work boot, can cause complete loss of throttle control.
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In aviation that would likely be a graded nut and bolt, probably with thrust washers, retained by a wire tie. All parts with defined chain of custody. And probably inspected and documented by two or three different people.
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That's fine. It's a recall so Tesla eats the cost.